How To Repair A Tiller Golden Companion Scooter Gc340

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• Folio ane Companion Service Guide This Service Guide contains: Troubleshooting Replacement Instructions...
• Page ii Contact Information Gilt Technologies 401 Bridge Street Sometime Forge, PA 18518 Toll-free: 800-624-6374 Fax: 800-628-5165 Lift Chair/Bed Tech: x502 Mobility Tech: x501 VA Tech: x505 E-mail: parts@goldentech.com WWW.GOLDENTECH.COM info@goldentech.com Folio - 2...

• Page iii: Tabular array Of Contents

  Table of Contents Nearly THE COMPANION SERVICE GUIDE ....................4 Companion Components ................................4 SCENARIO 1: Turn THE Fundamental TO THE ON POSITION AND NO Power ..........thirteen SCENARIO two: BATTERIES WON'T CHARGE ....................14 FLASH CODES ................................ fifteen Wink CODE #1 – Batteries Low (Scooter may bulldoze slowly.) ....................fifteen FLASH CODE #two –...

• Page four: Almost The Companion Service Guide

  • Brand sure that the batteries are fully charged and are in adept working order. When possible, go on sets of known good batteries of various ratings in your shop at all times. The Companion uses 2 (2) 35AH (U1) batteries. Problems that surface during troubleshooting are often due to the fact that the batteries are non fully charged or cannot hold their charge.
• Page v NOTE: The number after each component refers to the components position in figure 13 on folio ten. Component: fifty amp Circuit Breaker (1) Location: Mounted on the front frame nether the seat. Run across figure 1. Function: Protects battery circuit from current overload. When the current describe exceeds the breaker rating, the circuit breaker will open.
• Page 6 Component: Ability Harnesses (6 and seven) Location: Mounted to the forepart frame - under the rear shroud. Run into figure 3. Role: Connects the Batteries Harnesses (iv and 5) to the Circuit Breaker (1) and the Controller (viii). Connections: 6a and 7a connect to the Battery Harnesses (four and 5). 6b and 7b connect to the Excursion Breaker (i).
• Page 7 Component: Front end Intermediate Motor Harness (11) Location: On the correct side of the front frame. See figure vii. Front end INTERMEDIATE MOTOR HARNESS Office: Provides connectivity for Rear Intermediate Motor Harness (10) and the Controller (8). Connections: Connects to the Rear Intermediate Motor Harness (10a) and the Controller (8b, 8c, and 8d.) Failure Signs: Scooter will run slowly or not at all.
• Page 8 Component: Speed Pot (15) Location: Control Console. Come across figure x. Function: The speed potentiometer (pot) uses variable resistance to control the top speed of the scooter. Connections: Control Panel Harness Failure Signs: Flash Code #7 Tests: Call Tech Support Expected readings: Depends on speed pot position. KEY SWITCH SPEED POT Serviceable: Supercede the Control Panel.
• Page nine Component: Rear Intermediate Light Harness(20) Location: On the left side of the rear frame. Function: Provides connectivity for the Front Intermedi- ate Calorie-free Harness and the Rear Lights. Connections: Connects to the Front Intermediate Low-cal Harness and the Rear Lights. Failure Signs: Rear lights will non go on.
• Folio 10 *24V/5W bulbs Effigy thirteen. Companion Wiring Diagram Www.GOLDENTECH.COM info@goldentech.com PAGE - 10...
• Page 11 CONNECTOR 9a CONNECTOR 9a (Front View) CONNECTOR 9b (Forepart View) CONNECTOR 9b Annotation: Colour shades may vary. Figure 14. Companion Wiring Schematic WWW.GOLDENTECH.COM info@goldentech.com Page - eleven...
• Page 12 Notation: Color shades may vary. Figure 15. Companion Wiring Schematic (Control Panel) WWW.GOLDENTECH.COM info@goldentech.com PAGE - 12...

• Page thirteen: Scenario 1: Turn The Cardinal To The On Position And No Power

  Scenario i: Turn the Fundamental to the On Position and No Power Put the primal into the key switch and turn to the on position. There is no power to the control panel. The horn does not work, the lights practice non work, and the battery condition meter does not work. Bombardment voltage travels from the batteries, through the controller and the key switch.

• Page 14: Scenario ii: Batteries Won't Charge

  15) Disconnect the key switch connector from the control panel harness. Brand sure that the fundamental is in the on position. Measure continuity beyond the two pins on the key switch connector. Continuity? - Supplant the command panel wiring harness. Open? - Supercede the key switch.

• Page 15: Flash Codes

  Wink CODES The controller uses an LED on the console to bespeak the status of the system. When the key is in the fundamental switch and the light is solid greenish, the power is on and the system is running commonly. When the controller notices that in that location is a malfunction in the organization, information technology will wink a code when the key is inserted into the key switch.

• Page sixteen: Wink Lawmaking #v - Brake Error

  Make certain that the batteries are secure. Lower the tiller. Turn the scooter over onto its side. 10) Remove the controller encompass. xi) Disconnect the front intermediate motor harness (11c and 11d) from the controller. 12) Make sure that the pins are seated properly on 10b. Check the continuity between 11c/11d and 10b.

• Folio 17: Wink Lawmaking #6 - Paddle Fault (Out Of Neutral)

  13) Turn the scooter dorsum over. 14) Remove the batteries. 15) Divide the front end and rear frames. 16) Inspect the connexion between the front intermediate motor harness (11a) and the rear intermediate motor harness (10a.) Make sure the contacts are non corroded. Have a quarter and slide into the contacts on 11a not marked "+"...

• Page 18: Wink Code #8 - Motor Voltage Fault (Open)

  11) Insert the multimeter probes into the principal harness connector 9a at pivot 1 and pivot 8 (blueish wire and yellow wire.) See figures 13 and 14. Note the resistance reading. Insert the multimeter probe into the main harness connector at pin 1 and pin 2 (yellow wire and orange wire.) Annotation the resistance reading. •...

• Folio nineteen: Flash Lawmaking #9 - Controller Fault

  fourteen) Inspect the front and rear intermediate motor harness connectors. Are they discolored or corroded? • No? - Supersede every bit necessary. • Yes? - Go to the next step. 15) Accept a quarter and slide into the contacts marked "+" and "-" on the front intermediate motor harness connector.

• Page 20: Companion Replacement Instructions

  COMPANION REPLACEMENT INSTRUCTIONS MOTOR/BRAKE ASSEMBLY Tools needed: 13mm socket, 5mm hex key, 6mm hex key, wire cutters. Place the freewheel lever in the engaged position. Remove the key from the primal switch. Remove the seat. Remove the rear shroud. Remove the batteries.

• Folio 21: Motor Brush Replacement

  MOTOR Castor REPLACEMENT Tools needed: Slotted screwdriver Identify the freewheel lever in the engaged position. Remove the key from the primal switch. Remove the seat. Remove the rear shroud. Remove the motor brush cap. (Come across #1 on figure 21.) Remove the castor. Install the new brush.

• Page 22: Throttle Pot Replacement

  THROTTLE POT REPLACEMENT Tools needed: Phillips screwdriver Place the freewheel lever in the engaged position. Remove the eight (8) screws that fasten the dorsum tiller shroud to the tiller. Disconnect the throttle pot from the primary harness. Remove the 2 (2) screws that fasten the throttle body to the tiller shroud (See #1 on figure 24.) Remove the two screws that fasten the throttle lever to the throttle command lever bracket (See #2 on effigy...

• Page 23: Circuit Breaker Replacement

  CIRCUIT Billow REPLACEMENT Tools needed: Slotted screwdriver, Phillips screwdriver, adjustable wrench Place the freewheel lever in the engaged position. Remove the key from the cardinal switch. Remove the seat. Remove the rear shroud. Remove the batteries. Employ a slotted screwdriver to pry off the circuit breaker embrace.

• Page 24: Charger Harness Fuse Replacement

  15. Reconnect the forepart and rear frames. sixteen. Reinstall the batteries. 17. Reinstall the rear shroud. eighteen. Reinstall the seat. CHARGER HARNESS FUSE REPLACEMENT Place the freewheel lever in the engaged position. Remove the eight(8) screws that spike the back tiller shroud to the tiller.
• Page 25 12. Remove the upper main harness clip. (See #1 on effigy 31.) 13. Remove the lower main harness prune. (Come across #i on figure 32.) 14. Unscrew the nut that secures the headlight LEDs. (See #2 on figure 32.) 15. Feed the main harness through the rubber kicking and through the forepart shroud opening.

• Page 26: Appendix A - How To Utilize A Voltmeter

  APPENDIX A - HOW TO USE A VOLTMETER Step1 Plug the probes into the meter. Blood-red goes to the positive (+) and black to the negative (-). Step2 Plow the selector dial or switch to the blazon of measurement you lot want. To measure direct current - a battery, for case - employ DCV.

• Page 27: Appendix B - How To Use An Ohm Meter

  APPENDIX B - HOW TO USE AN OHM METER Ohm'southward law breaks down into the basic equation: Voltage = Current x Resistance. Electric current is generally measured in amps, and resistance in ohms. Testing the resistance on an electrical circuit in your domicile or car can assistance you diagnose problems with that circuit.

• Page 28: Appendix C - Wiring Diagram

  APPENDIX C - WIRING DIAGRAM 24V/5W bulbs Www.GOLDENTECH.COM info@goldentech.com PAGE - 28...
• Page 29 Golden Technologies 401 Bridge Street Old Forge, PA 18518 www.goldentech.com Yo u r L i f e I n M o t i o north GCX40SERVMAN_06/11/2013...

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